Cobalt Alloy Wear & Heat Resistant Coating Service

The Cobalt Alloy Coating Service provided by Zeron Fastners is the optimal solution for protecting components subjected to extreme sliding wear, erosion, and high-temperature environments. These coatings, frequently based on Stellite (Cobalt-Chromium-Tungsten) or Tribaloy (Cobalt-Molybdenum-Chromium) alloys, are inherently hard and possess exceptional hot hardness, meaning they retain their wear resistance even at elevated temperatures. Applied using high-energy thermal spray processes like HVOF (High-Velocity Oxygen Fuel), the coatings form a dense, metallurgically bonded layer that also provides superior anti-galling and corrosion protection. Zeron Fastners offers this specialized service to extend the service life of valve seats, pump parts, turbine blades, and fasteners used in the aerospace, oil & gas, and power generation industries.

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Cobalt Alloy Coating Composition

Component Composition
Cobalt (Co) Balance
Chromium (Cr) 27 to 31
Tungsten (W) 3.5 to 5.5
Carbon (C) 0.9 to 1.4
Nickel or Iron (Ni or Fe) Trace maximum

Cobalt Alloy Coating Performance Properties

Property Value
Coating Thickness Range 100 to 500 ยตm
Hardness (HRC) 38 to 47
Max Service Temperature Up to 800ยฐC (1472ยฐF)
Wear Mechanism Resistance Sliding, Abrasion, Erosion, Cavitation
Application Method HVOF or PTA

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