Hydraulic Counterweight Butterfly Valves

Hydraulic Counterweight Butterfly Valves (also termed Pump Check or Turbine Inlet Isolation Valves) are heavy-duty safety valves designed to protect water transmission pumping stations and hydroelectric turbines against catastrophic backflow and destructive hydraulic water hammer. The valve is driven open hydraulically by high-pressure oil cylinders, while an engineered heavy lever-counterweight is simultaneously raised and mechanically latched.

Upon pump trip or emergency shutdown, the latch releases automatically, and the counterweight drives the valve closed using purely gravitational potential energy, completely independent of electric power. Zeron Fastners incorporates dual-speed progressive closing dampers (fast 70% closure followed by controlled slow 30% cushioning) to dissipate surge pressure and prevent reverse pump rotation.

Hydraulic Counterweight Butterfly Valves Suppliers Manufacturer India

Technical Specifications

Specification Feature Details & Standard Compliance
Design Standards AWWA C504, BS EN 593, ISO 10631, ASME B16.34
Size Range 8" to 80" (DN200 - DN2000) Large Bore Pattern
Pressure Ratings Class 150#, Class 300#, PN10, PN16, PN25 (Up to 25 Bar)
Closing Mechanism Gravity-Assisted Lever and Counterweight with Hydraulic Cushioning Cylinder
Opening Mechanism Self-Contained Electro-Hydraulic Power Unit (HPU) with PLC Cabinet
Closing Time Profiles Two-Stage Closing: Fast 0-70% (3-8 sec) & Slow Cushion 70-100% (10-30 sec)
Body Materials Ductile Iron (GGG40/50), Cast Steel (WCB), Stainless Steel (CF8M)
Disc Material Ductile Iron with SS 316 Weld Overlay Edge / Ni-Al Bronze
Testing Standard AWWA C504, API 598, Hydraulic Functional Emergency Trip Tested

Station Protection Capabilities

Type & Model Key Features & Operating Applications
Pump Discharge Non-Return Protection Combines shutoff and non-return functions into a single unit, eliminating bulky swing check valves.
Hydroelectric Turbine Inlet Valves Guaranteed gravity fail-safe closure during sudden generator grid load rejection.
Dual-Speed Anti-Water Hammer Valves Slow final cushioning stage prevents pipeline rupture from pressure transients.
Automated PLC Skid Packages Equipped with localized hydraulic power unit, pressure transducers, and remote DCS communication.

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