Incoloy 800 Couplings (Full & Half)

Incoloy 800 Couplings are compact, high-pressure fittings primarily used to connect two pieces of pipe or a pipe to a nipple, ensuring a secure and leak-free joint. They are typically supplied as forged fittings in two main styles: Full Couplings (for connecting two pipes of the same size or a long pipe) and Half Couplings (which are threaded or socket welded on one side and typically welded onto a header pipe to create a branch outlet). Manufactured from Incoloy 800 (UNS N08800), and often available in the enhanced high-carbon grades 800H and 800HT, these fittings provide exceptional resistance to oxidation, carburization, and chloride stress-corrosion cracking at temperatures up to 1100°F (593°C) and beyond. They are crucial for instrumentation and high-pressure lines in demanding industries like power generation, chemical processing, and oil & gas.

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Incoloy 800 Couplings

Chemical Composition (Incoloy 800 Couplings)

Element Composition (%)
Nickel (Ni) 30.0 to 35.0
Chromium (Cr) 19.0 to 23.0
Iron (Fe) 39.5 min
Carbon (C) 0.10 max
Manganese (Mn) 1.50 max
Silicon (Si) 1.00 max
Aluminum (Al) 0.15 to 0.60
Titanium (Ti) 0.15 to 0.60
Sulfur (S) 0.015 max
Copper (Cu) 0.75 max

Mechanical Properties (Incoloy 800 Couplings)

Property Value
Tensile Strength, min (MPa) 520
Yield Strength (0.2% Offset), min (MPa) 205
Elongation, min (%) 30
Hardness, max (Rockwell B) 88
Standard Specification ASTM B564 - ASME SB564 (Forging)

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