Incoloy 825 Lap Joint Flanges

Incoloy 825 Lap Joint Flanges are unique pipe fittings manufactured by Zeron Fastners, distinguished by their two-piece assembly: a free-spinning flange ring and a corresponding Stub End (the sealing surface). The material, Incoloy 825 (UNS N08825), is a high-performance nickel-iron-chromium alloy with additions of molybdenum, copper, and titanium. This composition provides exceptional resistance to a wide range of corrosive attacks, particularly immunity to stress-corrosion cracking in chloride-bearing environments and superior defense against reducing acids like sulfuric and phosphoric acid. The key advantage is that the flange ring is free to rotate on the pipe, which greatly simplifies the alignment of bolt holes during assembly, making them ideal for systems that require frequent dismantling for inspection or maintenance, such as process piping in chemical and fertilizer plants.

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Incoloy 825 Lap Joint Flanges

Chemical Composition (Incoloy 825 Lap Joint Flanges)

Element Composition (%)
Nickel (Ni) 38.0 to 46.0
Chromium (Cr) 19.5 to 23.5
Iron (Fe) Balance
Molybdenum (Mo) 2.5 to 3.5
Copper (Cu) 1.5 to 3.0
Titanium (Ti) 0.6 to 1.2
Carbon (C) 0.05 max

Mechanical Properties (Incoloy 825 Lap Joint Flanges)

Property Value (Solution Annealed)
Tensile Strength, min (Alloy) 585 MPa (85 ksi)
Yield Strength (0.2% Offset), min (Alloy) 240 MPa (35 ksi)
Elongation, min 30%
Hardness (Brinell), max 170 HB (95 HRB)
Modulus of Elasticity (E) 195 GPa (28,300 ksi)

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