Incoloy 825 Weld Neck Flanges

Incoloy 825 Weld Neck Flanges are specialized pipe fittings, manufactured by Zeron Fastners, designed for high-integrity, demanding piping systems. The unique design features a long tapered hub that is butt-welded to the pipe, providing mechanical reinforcement and minimizing turbulence at the joint. These flanges are forged from the high-performance alloy Incoloy 825 (UNS N08825), a complex alloy rich in nickel, chromium, molybdenum, and copper. This composition ensures outstanding resistance to a wide range of corrosive attacks, including exceptional immunity to stress-corrosion cracking in chloride-bearing environments and superior defense against reducing acids like sulfuric and phosphoric acid. Due to the high strength and critical nature of their connection, Weld Neck Flanges are preferred for high-pressure, high-temperature, and fluctuating temperature applications in the chemical, oil and gas, and nuclear industries.

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Incoloy 825 Weld Neck Flanges

Chemical Composition (Incoloy 825 Weld Neck Flanges)

Element Composition (%)
Nickel (Ni) 38.0 to 46.0
Chromium (Cr) 19.5 to 23.5
Iron (Fe) Balance
Molybdenum (Mo) 2.5 to 3.5
Copper (Cu) 1.5 to 3.0
Titanium (Ti) 0.6 to 1.2
Carbon (C) 0.05 max

Mechanical Properties (Incoloy 825 Weld Neck Flanges)

Property Value (Solution Annealed)
Tensile Strength, min (Alloy) 585 MPa (85 ksi)
Yield Strength (0.2% Offset), min (Alloy) 240 MPa (35 ksi)
Elongation, min 30%
Hardness (Brinell), max 170 HB (95 HRB)
Modulus of Elasticity (E) 195 GPa (28,300 ksi)

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